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With EXAR 180 Champlains Cable has created the first CLASS H 600V irradiated cross-linked wire. When compared with the current, more costly insulation solutions, EXAR 180 proves to be a cost effective solution with equal or better insulation performance. Please find below a comparison between EXAR180 and the other state-of-the-art insulation solutions for cables and wires.

Test Type per UL 759 unwise otherwise indicated EXAR 180 PTFE Type E FEP TEFZEL (UL10086)
Conductor Diameter 0,045 0,048 0,047 0,048
Cable Diameter 0,076 0,069 0,083 0,067
Wall Thickness 0,016 0,011 0,018 0,01
Cold Bend @ -40°C PASS PASS PASS PASS
Horizontal Flame / 45° Flame Test PASS PASS PASS PASS
Flexibility (7 days @ 213°C) PASS PASS PASS PASS
Un-aged, 60 Seconds @ 2000V Dielectric Breakdown PASS
16,8 KVAC
PASS
14,0 KVAC
PASS
19,5 KVAC
PASS
15,0 KVAC
Oven Aged (7 Days @ 213°C),
60 Seconds @ 2000V Dielectric Breakdown
PASS
17,5 KVAC
PASS
13,5 KVAC
PASS
19,0 KVAC
PASS
14,0 KVAC
% retained Breakdown 104% 96% 97% 93%
60Seconds/2000V @ 180°C PASS PASS PASS PASS
After Immersion in Water for 24 Hrs. PASS PASS PASS PASS
Un-Aged Tensile Strenght(PSI) 4623 6168 4493 7021
Un-Aged Elongation 300% 338% 325% 300%
Aged for 7 Days @ 213°C
Retained Tensile
85% 102% 63% 93%
Aged for 7 Days @ 213°C
Retained Elongation
110% 109% 109% 113%
VW-I (UL 758) Pass Pass Pass Pass
Scrape Abrasion (ISO 6722) 821 Cycles 821 Cycles 4177 Cycles 223 Cycles
Test Type per UL 759 unwise otherwise indicated EXAR 180 M22759/32 Silicone Braided
Silicone
Conductor Diameter 0,045 0,048 0,044 0,044
Cable Diameter 0,076 0,07 0,044 0,1187 (W/Braid)
0,1105 (Cole)
Wall Thickness 0,016 0,07 0,032 0,0373 (W/Braid)
0,0332 (Core)
Cold Bend @ -40°C PASS PASS PASS PASS
Horizontal Flame / 45° Flame Test PASS PASS PASS PASS
Flexibility (7 days @ 213°C) PASS PASS PASS PASS
Un-aged, 60 Seconds @ 2000V Dielectric Breakdown PASS
16,8 KVAC
PASS
14,0 KVAC
PASS
>25,0 KVAC
PASS
31,0 KVAC
Oven Aged (7 Days @ 213°C),
60 Seconds @ 2000V Dielectric Breakdown
PASS
17,5 KVAC
PASS
14,0 KVAC
PASS
19,2 KVAC
PASS
28,0 KVAC
% retained Breakdown 104% 100% 77% 90%
60Seconds/2000V @ 180°C PASS PASS PASS PASS
After Immersion in Water for 24 Hrs. PASS PASS PASS PASS
Un-Aged Tensile Strenght(PSI) 4623 5424 1262 Cannot test with braid; assume similar to previous column
Un-Aged Elongation 300% 295% 295% Cannot test with braid; assume similar to previous column
Aged for 7 Days @ 213°C
Retained Tensile
85% 134% 68% Cannot test with braid; assume similar to previous column
Aged for 7 Days @ 213°C
Retained Elongation
110% 132% 42% Cannot test with braid; assume similar to previous column
VW-I (UL 758) Pass Pass FAIL FAIL
Scrape Abrasion (ISO 6722) 821 Cycles 574 Cycles 14 Cycles 28 Cycles

Last Modification Freitag, 7. Mai 2010 at 22:30:55